長期閑置的發(fā)電機組若缺乏科學(xué)保養(yǎng)，極易因腐蝕、潤滑失效、電氣老化等問題導(dǎo)致“一放就壞”。為確保機組隨時可投入應(yīng)急使用，需落實以下五大核心措施：一、全面清潔與防腐蝕

　　Long term idle generator sets, if not maintained scientifically, are highly susceptible to problems such as corrosion, lubrication failure, and electrical aging, which can lead to "failure as soon as they are released". To ensure that the unit can be put into emergency use at any time, the following five core measures need to be implemented: 1. Comprehensive cleaning and corrosion prevention

　　1、外部防護

　　1. External protection

　　使用壓縮空氣或軟布清除灰塵、油污，重點清潔散熱器、風(fēng)扇葉片，避免堵塞影響散熱效率。

　　Use compressed air or soft cloth to remove dust and oil stains, with a focus on cleaning the radiator and fan blades to avoid blockages that affect heat dissipation efficiency.

　　對裸露金屬部件噴涂防銹劑，潮濕環(huán)境可加裝防潮罩。

　　Spray rust inhibitor on exposed metal parts, and install moisture-proof covers in humid environments.

　　2、燃油系統(tǒng)處理

　　2. Fuel system treatment

　　排空燃油箱及管路殘留燃油，或添加燃油穩(wěn)定劑防止膠質(zhì)沉淀。

　　Drain the remaining fuel from the fuel tank and pipelines, or add fuel stabilizers to prevent gum deposition.

　　柴油機組需定期檢查噴油嘴是否結(jié)垢，必要時拆洗。

　　Diesel engine units need to be regularly checked for scaling on the fuel injectors, and if necessary, disassembled and cleaned.

　　二、潤滑系統(tǒng)深度維護

　　2、 Deep maintenance of lubrication system

　　1、機油管理更換機油及濾芯，推薦使用合成長效機油。

　　1. Oil management: Replace the oil and filter element, and it is recommended to use synthetic long-acting oil.

　　手動盤車2-3圈，使曲軸、活塞等部件表面形成油膜。

　　Manually rotate 2-3 turns to form an oil film on the surface of components such as the crankshaft and piston.

　　2、關(guān)鍵部件潤滑對軸承、齒輪等補充高溫潤滑脂，避免干摩擦導(dǎo)致卡死。三、電氣系統(tǒng)防老化

　　2. Lubricate key components by adding high-temperature grease to bearings, gears, etc., to avoid dry friction causing jamming. 3、 Electrical system anti-aging

　　1、電池保養(yǎng)

　　1. Battery maintenance

　　斷開負極連線，每月充電一次，鉛酸電池需檢查電解液密度。

　　Disconnect the negative electrode connection, charge once a month, and check the electrolyte density of the lead-acid battery.

　　電極涂抹凡士林或?qū)Ｓ梅栏唷?/p>

　　Apply Vaseline or specialized anti-corrosion paste to the electrodes.

　　2、線路與控制器保護

　　2. Line and controller protection

　　使用防潮袋或硅膠干燥劑包裹控制器，檢查電纜絕緣層有無龜裂、鼠咬痕跡。四、周期性試運行驗證狀態(tài)

　　Wrap the controller in a moisture-proof bag or silicone desiccant and check for cracks or rodent bite marks on the cable insulation layer. 4、 Periodic trial operation verification status

　　1、空載運行

　　1. No load operation

　　每季度啟動一次，運行20-30分鐘，觀察機油壓力、冷卻水溫是否正常，監(jiān)聽異響。2、負載測試

　　Start once every quarter, run for 20-30 minutes, observe whether the oil pressure and cooling water temperature are normal, and listen for any abnormal noises. 2. Load testing

　　每年模擬實際負載（30%-50%額定功率）運行1小時，驗證電壓穩(wěn)定性與瞬態(tài)響應(yīng)。五、環(huán)境優(yōu)化與長期存儲

　　Simulate actual load (30% -50% rated power) for 1 hour each year to verify voltage stability and transient response. 5、 Environmental optimization and long-term storage

　　1、存儲條件

　　1. Storage conditions

　　溫度控制在0-35℃，濕度≤60%，避免陽光直射導(dǎo)致橡膠件老化。

　　Temperature should be controlled between 0-35 ℃, humidity should be ≤ 60%, and direct sunlight should be avoided to prevent rubber parts from aging.

　　若露天存放，需用防紫外線罩包裹機組。

　　If stored outdoors, the unit needs to be wrapped in a UV protective cover.

　　2、生物防護

　　2. Biological protection

　　放置樟腦丸或電子驅(qū)鼠器，線纜套金屬波紋管。

　　Place camphor balls or electronic rodent repellents, and cover the cables with metal corrugated tubes.

　　通過系統(tǒng)化保養(yǎng)，可顯著降低故障率，確保機組在緊急情況下快速投入運行。

　　Through systematic maintenance, the failure rate can be significantly reduced, ensuring that the unit can be quickly put into operation in emergency situations.

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